The CleanPouch System: From Film to Fill

scholleipn_cleanpouch_3_pouchesCleanPouch is the hygienic pre-made spouted pouch solutions for food and beverage products. We help protect your brand’s integrity with this safe, convenient, and reliable packaging solution back globally by Scholle IPN technology services. With CleanPouch, you can enter the pre-made spouted pouch format with one complete solution.

Read below to find out how we approach each part of the CleanPouch system; from film to fill.

CLEANPOUCH FILM

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We select experienced, quality, localized film manufacturers to ensure your brand is secure from manufacturing to end use.

  • Selection of film structure based on your product needs. Standard pouch width is 84mm.
  • We have the ability to customize pouch size and shape to fit your brand.

Have a need for small, unique, or multi-SKU orders? Ask us about digital printing for pre-made spouted pouches. Digital printing has many benefits, including:

  • Quick turnaround
  • Easy to efficiently produce and manage multiple SKUs or art and products
  • Small-to-large quantities
  • Reduce obsolete inventory costs
  • Ability to quickly react to market and seasonal changes

CLEANPOUCH COMPONENTS

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We are proud to manufacture your spouted pouch spouts and caps in clean environments. Our commitment to quality secures your brand integrity.

Our spouts and caps are designed and manufactured to minimize risk of cracking, contamination, and harsh mouth feel. We have the ability to change colors to further customize your brand’s packaging.

Scholle IPN CloverCap and Spline Caps:

  • Run on existing fillers
  • Are easy to open for all ages
  • Have consistent end position with spout end-stop engineering; eliminating need for visual check on assembled position
  • CloverCap meets 16 CFR1500.48/1500.49/1501 requirements

CLEANPOUCH FORMING AND QUALITY

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We choose to use highly-automated equipment and processes to ensure our products are delivered to the filler in-tact and safe-for-use.

Our system has built-in quality measures that provide:

  • In-line control of pouch integrity
  • Stringent off-line pouch testing protocol focused on delivering quality products
  • Reduced chance of human error and contamination

CLEANPOUCH ROTARY FILLER

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The Scholle IPN Rotary Filler provides a simple, user-friendly solution for companies who are new to the spouted pouch market. Some benefits of the CleanPouch filling system are:

Filling Speed:

  • 120 pouches-per-minute with dual-head set-up.

Pouch In-Feed:

  • Pouches are loaded into the filler on clean rails. The filler has capacity for 18 rails which typically hold 51 pouches each.

Vacuum Station:

  • The vacuum station confirms the spouted pouch is present and inflates the pouch if necessary.

Filling Station:

  • The product is delivered to the spout by piston pumps. This station is easy to remove and clean.

Rinse Station:

  • The rinse station clears any residual product from the spout using hot water, then blows the spout dry once rinse is complete.

Capping Station:

  • Consists of a bowl feeder and chute. Ensures a single cap is placed on each spouted pouch.

Screw Station:

  • Screws the cap securely to the spouted pouch. Drive motor stalls at pre-set torque.

Discharge Station:

  • Approved filled pouches are dropped onto a chute. Disapproved pouches are discharged into a bin.

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