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Bossar BCS

This horizontal form-fill-seal machine is designed for large formats and quick changeovers.

  • Patented carousel transport system ideal for heavy and large-volume packages
  • Works well with dry goods
  • Ideal for zipper pouches

Product Specifications

Key Features

  • The BCS features a unique pouch handling system consisting of grippers that hold the pouch throughout the process. These grippers can be adjusted to new format sizes in a matter of minutes by means of the HMI touchscreen.
  • The BCS fills and seals pouches within a range of 100mm x 100mm to 300mm x 400mm and can reach an output of up to 120 pouches per minute.
  • Fully automatic changeover.
  • This HFFS machine offers the option to fill products into pre-made pouches supplied from a high-capacity pouch infeed.

For more information, please visit bossar.com.

Known Process Applications


Fills heated, commercially-sterile product in non-sterile packaging. Can reduce product taste and texture.

Clean Fill (Ambient)

Occurs when a product is filled into a package with no additional sterilization treatment.

Ultra-Clean (ESL)

Uses UV, laminar flow, and/or hydrogen peroxide to achieve high sterility levels for short shelf-life products.

Sealing Options

Heat Seal

Reliable and low cost. Multiple steps needed to guarantee quality


Reduces consumption with less heat and material. Faster sealing times

Induction Seal

Heats and cools in a single, continuous step. Very fast and high quality with less waste

Filling Method

Horizontal Form-Fill-Seal

Common Package Sizes

100mm x 100mm and 300mm x 400mm (3.9in x 3.9in to 11.8in x 15.7in)
750mL to 6000mL (25.3fl oz to 202.9fl oz)
Bossar BCS
Bossar BCS

Pouch Size and Speed

Pouch StyleFormat Range (mm) WxHMaximum VolumeFilling Speed
MinimumGussetMaximumGusset(c.c.)(Pouches per minute)
STU-1150 x 15044300 x 40075600060
STU-2100 x 10032140 x 23044750120

Equipment Specifications

Transport SystemCarousel
Filling stations2
Machine dimensions (L x W x H)5570mm x 3173mm x 2112mm (219.3in x 124.9in x 83.1in)
Electrical Consumption24 kW
Air Consumption700L/min (184.9gal/min)
Electrical Data200-480V / 50-60 Hz / N + G / 3Ph (others under request)
PLCALLEN BRADLEY / SIEMENS (others under request)
Noise Level<70 dB
SafetyCE Standards
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