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SIG Prime 55 In-line Aseptic

Pre-made spouted pouch filler designed to improve your aseptic pouch margins.

  • High- and low-acid aseptic-capable
  • Automatic, rail-fed pouch filler
  • In-line pouch sterilization

Product Specifications

Key Features

The SIG Prime 55 In-line Aseptic is an in-line, dual-head filling machine. This automated filler requires one operator. The machine is capable of packaging high- and low-acid aseptic products in 1- to 16-ounce pre-made spouted pouches. The filler utilizes our patented SIG VST technology to sterilize the pouches and caps eliminating the need for third-party sterilization. The filler is equipped with a monitor interfaced to a programmable controller, ensuring low-acid aseptic conditions during sterilization and filling operations. All product contact surfaces are constructed out of 316L stainless steel, food-grade construction.

This system has visual warning indicators, a messaging system that displays fault condition(s) and, if necessary, stops the filling operation. In addition, if necessary, product may be automatically diverted away from the filler with messaging to upstream processing control.

  • Linear configuration simplifies system service and maintenance
  • Innovative, sustainable, and flexible aseptic pouch filling system
  • Aseptic products eliminate need for preservatives, “cooked” flavors, and reliance on cold-chain logistics
  • Capable of running high-barrier, recycle-ready structures that align with your goals around food waste and source reduction
  • Clean-in-place (CIP) and sterilize-in-place (SIP) machine cycles are applicable. CIP cycle controlled by filler programming, works in line with your existing CIP system to complete the CIP circuit

How it works:

  • 1. Pouches are fed from rails into the filler. At this point, a date code is applied to the pouch.
  • 2. Pouches are shuttled through the sterilization process, where they are preheated, sterilized, and flushed, by a hygienic screw mechanism.
  • 3. Product is filled inside a sterile chamber with dual filling heads. Sterilized caps are lowered from a feeder bowl and hermetically-sealed to the spouts, finishing the pouch filling process.
  • 4. With aseptic technology, your products stay fresh without refrigeration throughout your distribution chain.

Known Process Applications

Aseptic

Fills commercially-sterilized products into pre-sterilized packaging. Products can be held unopened without refrigeration.

Filling Method

Through Spout

Common Package Sizes

29.6mL (1.0oz) to 473.2mL (16oz)

Maintenance

Clean-in-place (CIP) and sterilize-in-place (SIP) machine cycles are applicable. CIP cycle controlled by filler programming, works in line with your existing CIP system to complete CIP circuit. Both are customer-dependent processes and can be initiated from the CIP/SIP screens. Our expert equipment field service technicians can support and maintain this filler for your continued success.

SIG CloverCap Pouch for baby food
SIG Prime 55 In-line Aseptic spouted pouch filling equipment
Applesauce Pouch
SIG Prime 55 In-line Aseptic spouted pouch filler

Pouch Size and Speed

Package Size Filling Speed
(L) (Liters per Minute) (Pouches per Minute)
118 (4) 227 Up to 55
177 (6) 227 41
237 (8) 227 38

Equipment Specifications

Filling stations 2
Machine dimensions (L x W x H) 3947.5mm x 5101.3mm x 6802.9mm (155.4in x 200.8in x 267.7in)
Electrical Data 480VAC, 50-60Hz, Three Phase 60 Amps for Filler; 480VAC, 50/60Hz, Three Phase 125 Amps for Sterile Skid
PLC Allen Bradley and Panelview - Series