Home/Products/SureFill 42 Aseptic

SureFill 42 Aseptic

Advanced bag-in-box filling technologies that delivers versatility for Fresh, High-Acid, Low-Acid, and Ultra-Clean (ESL) processors.

  • Aseptic-capable
  • Automatic, web-fed filler
  • Fills packages up to 30L

Product Specifications

Key Features

Advanced bag-in-box filling technologies that delivers versatility for Fresh, High-Acid Aseptic, Low-Acid Aseptic, and ESL processors. The SureFill 42 allows you to fill single-fitment bags, both with and without a hose, greater than 21 liters (5.5 gallons).

Known Process Applications

Clean Fill (Ambient)

Occurs when a product is filled into a package with no additional sterilization treatment.

Ultra-Clean (ESL)

Uses UV, laminar flow, and/or hydrogen peroxide to achieve high sterility levels for short shelf-life products.

Aseptic

Fills commercially-sterilized products into pre-sterilized packaging. Products can be held unopened without refrigeration.

Filling Method

Through Spout

Common Package Sizes

2 liters to 30 liters (.5 gallons to 7.9 gallons)

Maintenance

Clean-in-place (CIP) and sterilize-in-place (SIP) machine cycles are applicable. CIP cycle controlled by filler programming, works in line with your existing CIP system to complete the CIP circuit. Both are customer-dependent processes and can be initiated from the CIP/SIP screens. Our expert equipment field service technicians can support and maintain this filler for your continued success.

Scholle IPN SureFill 42 Aseptic Bag-in-Box Filling Equipment
Scholle IPN SureFill 42 Aseptic Bag-in-Box Filling Equipment
Scholle IPN SureFill 42 Aseptic Bag-in-Box Filling Equipment

Bag Size and Speed

Package SizeFilling Speed
(L)(Liters per Minute)(Bags per Minute)
3.0 (0.8)227 (60)13-15
4.0 (1.0)227 (60)12-14
5.0 (1.3)227 (60)11-13
10.0 (2.6)227 (60)9-10
20.0 (5.3)227 (60)6-7

Equipment Specifications

Filling stations1
Machine dimensions (L x W x H)2827mm x 1585mm x 2586mm (111in x 62in x 102in)
Air Consumption90-140 PSI, 40CFM (dry/oil free)
Electrical DataPower (3-Phase): 240VAC, 60Amps, 60Hz
PLCAllen Bradley and Panelview - Series

Footprint

In-Feed, Vapor Sterilization Tunnel, and Filling

  • What’s Happening In the Tunnel? The sterilization tunnel connects to the vapor sterilization tunnel (VST(tm)) unit to deliver vaporized hydrogen peroxide which sterilizes the outside of every spout and fitment before they enter the filling head area.
  • Why the Tunnel is Important. Maintains the sterility of the package’s spout and fitment so that aseptically-processed liquids can be filled into the bag-in-box package. To increase overall system efficiency, multiple packages are shuttled into VST at once.
  • How Does the Fill Head Work? The spout and fitment are loaded into jaws. An airless fill pad rises to help reduce the amount of air and foaming in the package during fill. The fitment is removed and the fill head lowers to fill the bag. Filling is measured by an integrated flow meter. The fitment is replaced with a hermetic seal to maintain aseptic stability.
ScholleIPN Simply Flexible

Your total flexible packaging solution from idea to execution.

LEARN MORE

Packaging for the circular economy

LEARN MORE
ScholleIPN Circular Economy Icon